M/s Gokul Dairy Products
M/s Gokul Dairy Products and milk processing Unit located near Kunigal town, Presently handling up to 60000 lpd milk with milk processing and selling /marketing under brand name MILKY WAVE and Kaveri, the Toned milk, standardized milk, curds & Kaveri Gokul Ghee since 10 years, which was started functioning on domestic basis from1998 and subsequently increased its operations at new Dairy since 2004 near Kunigal. About 50-60% of the demand for milk and milk products in Bangalore is met through KMF’s Nandini brand and remaining gap is yet open.
We sell about 45000 lpd in retail and 10000 lpd in bulk for reputed firm and occasional surplus converting into milk products and foresee to sell additional to 10000 to 20000 lpd in Bangalore apart from 35000lpd @Mandya, Tumkur, Chitradurga, Chickamagalore, Shimoga Dist. About 50-60% of the demand for milk and milk products in Bangalore is met through KMF’s Nandini brand and remaining gap is yet open. We sell about 55000 lpd in retail and 5000 lpd in bulk for reputed firm including 35000lpd @Mandya, Tumkur, Chitradurga, Chickamagalore, Shimoga Dist. foresee to sell additional quantity of 10000 to 15000 lpd in Bangalore and occasional surplus from out of procured milk will be converting into milk products like SMP. Cream is disposed directly to trade customers and also manufacture better and ghee in the brand name of “Milk wave” & “Kavery Gokul Ghee” with Agmark Standard Grade Respectively.Object:
We have already purchased industrially converted land (2 Acres) under the project. The site is congenial for Dairy since good quality underground water is available. No water logging problems. And is centrally located at an ideal distance from milk collection centres and marketing places and well connected to National High way (NH 48) and also by means of Telecommunications and power source(Increased from 180 KVA to 230 KVA recently) with back up with 250 KVA DG Power.
The Dairy project installed in Kunigal –Bangalore High way about 5 KM from Kunigal Town. The site is closed to Bangalore (about 60 KM) and 30 KM away from Tumkur/Gubbi.
We have already purchased industrially converted land (2-3 Acres) under the project. The site is congenial for Dairy since good quality underground water is available. No water logging problems. And is centrally located at an ideal distance from milk collection centres and marketing places and well connected to National High way (NH 48) and also by means of Telecommunications and power source(Increased from 180 KVA to 230 KVA recently).
M/S Gokul Dairy Products shall function as Partnership firm and shall be managed by following promoters.
1. Mr. K.N.Krishna Murthy,
3. Mrs. K.R.Gayaathri,
4. Miss.Supyria K
The share capital is on 25 % basis.
The equipment is installed and commissioned by reputed firm/experienced personal. Since 90 % of equipment are purchased / under purchase which will be of ready –to –install type.
TECHNOLOGY FOR MILK PROCESSING AND PRODUCT MANUFACTURING:
Graduate /Post Graduate apart from personal involvement of Promoters, our consultants and General Manager(System Development ,Admn./Operations) with M.Sc(D.T) & ISO /HACCP/Lead Auditor/Trained/qualified IQA Auditor ,Dy. General Manager with Dairy Technology with MBA, Quality i/c with M.Sc.,(Microbiology) with Agmark Training, Engineering Head for Maintenance inducted recently, who are having authority on establishment and running Dairy Unit, will assist in smooth operation of Dairy with quality Assurance aspects ,planning for continuous improvements and also in new products/process development etc.,
Appointed General Manager (Marketing & Planning) to develop/Expand Marketing base at Bangalore (Rural & Urbon) in Particular and other Rural Sub rub towns etc in General.
Every Dairy for its profitable operations should have its own milk collection points/centers at ideal distances. A cluster of collection centers together make route. Each point shall have center/point -In –charge, which will collect milk from individual farmer and measure /weigh individual producer’s milk and payment, shall be prefixed by dairy based on fat and SNF content in the milk. The payment shall be effected fortnightly and mutually agreed basis. The milk from respective centers are collected in food grade plastic cans and transported to main dairy / chilling centers by suitable transport (Trucks/Road Tankers).Every care is taken to transport/shift within 3 to 4 hours of milking to main dairy to prevent development of acidity/spoilage. Each point cans shall have identification mark/code nos. on the cans. Farmer-Agents are communicated day to day their proceeds by SMS through Enterprise Resource Planning (ERP) of Microsoft Dynamics Ax2009 Server Systems with an expenditure of about 25 lakh investments.
Establishment of Chilling Center:
connected with capacity of about 25 KL is under trial operations since 1.08.09, handling currently about 10-12 kl/day and can be handled up to 20 KL/day. Further new Chilling Centre coming up very shortly at Devarayapatna of Hassan Dist, where exists lot potential for Good Quality raw Milk.
I) Milk collection and transportation of milk from collection points /chilling centers.
II) Milk reception and quality assessment.
III) Milk processing and product making.
IV) Storage in cold room.
V) Marketing of milk, standardized milk, curd & Milk products and distribution mainly through insulated vehicle for long distance & covered vehicles for others.
The entire process operations are carried out as per flow charts, HACCP Plans.
Once milk weighed and quality is assessed, based on the market demand, milk is subjected to various processes .Ordinarily, the process milk will have more fat ie. 4.0 %.In the first stage, part of the milk is passed through cream separator to remove excess fat from the milk to make Toned Milk. The extra fat obtained is used for standardization of standardized milk. After standardization, milk is pasteurized to kill all pathogenic organisms/bacteria to make milk safe for human consumption and is packed in pouches of 250 ml, 500 ml, 1 liter sachets and stacked in crates of 10/12 liters capacity. The pasteurization involved heating of every particle of milk to 75° C for 15 sec. (using hot water generated from steam/ hot water generator as heating media)in specially designed heat exchangers ,then milk is chilled to 4° to 6°C immediately by using chilled water (The chilled water is obtained from IBT of Ammonia Refrigeration System).
Products are made at newly established section with new process equipments/Machineries like Sterilizer, automatic/semi automatic packing/Vacuum packing machines etc
STORAGE AND DISTRIBUTION:
Expansion/Scope: With view to develop /improve quality of milk through Boosting SNF and to maintain uniform quality in input raw material/milk, intended to go -in far Condensed Milk Plant ,which not only improves quality saves lot on energy in Khoa while preparing Khoa from milk as intended Condensing being installed for improving SNF for market milk and Khoa.
On seeing market requirement and customers are unique and believe in quality and rendering service to them, we also sell milk in 250 ml packs ,which is advantages, so that even poor/economically weaker section consumer also benefited .
The following systems/channels are being used for marketing purpose.
2. Parlor Sale: We have established well equipped parlor with cold chain facilities in Kunigal. However at out stations milk being sold through Retailers/trade customers. The trucks/insulated vehicles, deliver milk to retailers before 5 am every day and milk is arranged for Day Sales Agents also in needy places In Kolar Area,they in turn sell milk to customers. Toned milk, Shub Gold, Standardized milk,Full Cream Milk will be sold at with MRP at per with market for customers respectively.
3. Direct sale to hotels/institutions /Prestigious establishments /other dairies in our state and others.
4. Further surplus milk being converted into skim milk powder/Butter and sold/used for our reconstitution during lean season.
General Manager (Marketing) in turn appointed New Heads for 2 more Marketing offices at Bangalore in addition to additional Sales /Marketing Executives and monitored closely through various meetings under the guidance of Promoter himself/General Manager(Operations)/Dy. General manager (Operations).
Also appointed HRD i/c recently to strengthen employee’s well fare, training etc.
REGULATIONS IN DAIRY INDUSTRY: The statutory licenses and statutory requirements are being met.